AeroShell Grease 5

AeroShell Grease 5 is a clay-based grease that performs at high temperatures, offering reliable load-carrying capacity, oxidation resistance, and water resistance.

Features and benefits

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High-temperature stability

Performs reliably in extreme temperatures, maintaining stability between -18°C and +149°C.
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High load-carrying capacity

Designed to handle heavy loads, ensuring critical components remain protected under stress.
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Corrosion & oxidation resistance

Offers protection against oxidation and corrosion, aiding lifespan extension of components.
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Water washout resistance

Maintains effective lubrication in wet or humid conditions, resisting water washout.
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Versatile application range

Ideal for aircraft wheel bearings, propellers, engine accessories, and other high-speed, high-temperature components.

Specifications & approvals

Country / OEM Specification
United States MIL-G-3545C (obsolete)
British DTD.878A (obsolete)
French DCSEA 359/A (equivalent)
NATO Code G-359 (obsolete)
Joint Service Designation XG-277 (obsolete)
Rolls-Royce OMat428A

 

The TDS and MSDS are in English, but you can find these documents for other countries in the Shell EPC area
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Applications

AeroShell Grease 5 is particularly effective for use as a wheel bearing grease, especially when landing speeds are high, and is suitable for the lubrication of aircraft and engine accessories operating at high speeds and at relatively high temperatures, e.g. magnetos, generators and starters. For the lubrication of rolling bearings which are required to start at temperatures as low as –18°C, an adequate period should be allowed for the grease to channel.

AeroShell Grease 5 is also commonly used on piston aircraft propellers.

Health, Safety and Environment

Health and Safety

  • This product is unlikely to present any significant health or safety hazard when properly used in the recommended application and good standards of personal hygiene are maintained.
  • Avoid contact with skin. Use impervious gloves with used oil. After skin contact, wash immediately with soap and water.
  • Guidance on Health and Safety is available on the appropriate Safety Data Sheet, which can be obtained from https://www.epc.shell.com

Protect the Environment

  • Take used lubricant to an authorised collection point. Do not discharge into drains, soil or water.

Additional information

Advice

  • AeroShell Grease 5 is only available in the Americas.
  • Advice on applications not covered here may be obtained from your Shell representative.

Get in touch with us

We’re here to assist you with any inquiries or support you may need

Typical Physical Characteristics

Properties Method MIL-G-3545C Typical
Oil type Mineral
Thickener type Clay
Colour Appearance Amber
Base Oil Viscosity @40°C mm²/s ASTM D445 500 to 525
Base Oil Viscosity @100°C mm²/s ASTM D445 32
Useful operating temperature range °C –18 to +149
Drop point °C ASTM D2265 177 min Min 288
Worked penetration @25°C ASTM D217 250 to 300 281
Oxidation Stability 100h @99°C, psi ASTM D942 10 max 5
Oxidation Stability 500h @99°C, psi ASTM D942 25 max 5
Oil separation 30 hrs @100°C %m ASTM D6184 5 max 2
Water Washout @41°C %m ASTM D1264 20 max 4.5
Low Temperature Torque – @-17.8°C Nm Start ASTM D1478 1.471 max (15000 g-cm) 0.3432
Low Temperature Torque – @-17.8°C Nm Run ASTM D1478 0.4903 max (5000 g-cm) 0.0579
Copper Corrosion 24h @ 100°C FED-STD-791- 5309 Must pass Passes
Particle Count part/ml FED-STD-791 M.3005 Must pass Passes
Rust Test ASTM D1743 Must pass Passes

 

These characteristics are typical of current production. Whilst future production will conform to Shell’s specification, variations in these characteristics may occur.

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